Pig Manure Composting Technology/ High Temperature Aerobic Fermentation Tank for Food Waste

• Customization: Available
• After-sales Service: Technical Support
• Warranty: 1 Year
• Model NO.: WZSS
• Type: Organic Fertilizer Fermenter
• Method: Aerobic Fermentation
• Usage: Industrial, Agriculture
• Specifications: Various Capacities
• Elevator: 1.7kw
• Heating System: 25-100 Degrees Celsius
• Broken: 600r/Min
• Daily Processing Volume: Various Specifications
• Transport Package: Sea Transportation
• Specification: customizable
• Trademark: Wanze Prosperity
• Origin: Weifang, Shandong, China
• HS Code: 8421219990
• Production Capacity: 100 Pieces/Year
• Package Size: 8000.00cm * 5000.00cm * 3000.00cm
• Package Gross Weight: 4000.000kg

Product Description

Product Parameters

Take the technical parameters of 2 cubic livestock and poultry manure fermentation treatment machine as an example
Serial number	Technical Parameters	standard	power
1	Control cabinet	Manual/Intelligent 24V3A
2	Unit size	3.3m*2.3m*2.5m	15kw
3	Equipment area	15m*10m*5m
4	Voltage	380v50HZ
5	lift		1.7kw
6	Discharge port		0.18kw
7	Heating system	25-100°	4kw
8	broken	600r/min	4kw
9	Stirring volume	2m3
10	Daily processing capacity	10 cubic meters of manure/5 cans/day

Product Description

         1. Working principle
Aerobic fermentation: Most fermentation tanks adopt the principle of aerobic fermentation, providing oxygen to microorganisms through forced ventilation or stirring system to promote their rapid decomposition of organic matter.

High temperature sterilization: The temperature can reach 50~70ºC during the fermentation process, killing pathogens, insect eggs and weed seeds.

Automated control: Real-time monitoring of temperature, humidity, pH value, oxygen content and other parameters through sensors to optimize fermentation conditions.

2. Main structural components
Tank:

Material: stainless steel or anti-corrosion carbon steel, corrosion-resistant and high-temperature resistant.

Shape: vertical (tower) or horizontal, some are equipped with insulation layer to improve energy efficiency.

Mixing system:

Spiral agitator or compost turning device to ensure uniform mixing and ventilation of materials.

Ventilation system:

Ventilation ducts or fans are arranged at the bottom to provide oxygen and adjust humidity.

Temperature control system:

Electric heating, steam heating or using fermentation to generate heat to maintain the optimal temperature.

Deodorization device:

Integrated biofilter or chemical washing equipment to reduce odor emissions.

Intelligent control system:

PLC or IoT module to achieve remote monitoring and automated operation.

III. Fermentation tank type
Tower fermentation tank:

Vertical multi-layer design, materials ferment layer by layer from top to bottom, saving space, suitable for large-scale processing.

Horizontal fermentation tank:

Horizontal drum structure, through rotating stirring materials, suitable for small and medium-scale production.

Enclosed fermentation tank:

Fully enclosed design, reducing odor and pollution, suitable for cities or densely populated areas.

Continuous fermentation tank:

Material enters and exits continuously, achieving 24-hour uninterrupted production.

IV. Advantages
Efficient and fast:

Traditional composting takes 30 to 60 days, while fermentation tanks only take 7 to 15 days.

Environmentally friendly:

Reduce greenhouse gas emissions such as methane, control odor and sewage.

Resource utilization:

Converting waste into high-value organic fertilizer is in line with the concept of circular economy.

Strong adaptability:

Can handle a variety of organic waste (such as feces, sludge, kitchen waste, etc.).

Save manpower:

High degree of automation, reducing the cost of manual turning and monitoring.

V. Disadvantages
High initial investment:

The equipment purchase and installation costs are high, suitable for large-scale production.

Energy consumption issues:

Some models rely on electricity or steam heating, and operating costs need to be controlled.

Technical requirements:

Requires professional operation and maintenance to avoid insufficient microbial activity or equipment failure.

VI. Application scenarios
Farms: Treat livestock and poultry manure, reduce pollution and produce organic fertilizer.

Agricultural parks: Resource utilization of straw, fruit and vegetable waste.

Urban garbage treatment stations: Harmless treatment of kitchen waste and sludge.

Organic fertilizer processing plants: Large-scale production of commercial organic fertilizer.

VII. Selection recommendations
Processing capacity: Select the tank volume according to the daily processing capacity (such as 5 tons/day to 100 tons/day).

Raw material characteristics: high-humidity materials need to be equipped with dehydration equipment, and fiber materials need to be stirred intensively.

Environmental requirements: closed + deodorization system is preferred in densely populated areas.

Budget: small and medium-sized farms can choose horizontal fermentation tanks, and large enterprises can choose tower continuous fermentation systems.

Detailed Photos

        Tower fermentation tank:

Vertical multi-layer design, materials ferment layer by layer from top to bottom, saving space, suitable for large-scale processing.

Horizontal fermentation tank:

Horizontal drum structure, stirring materials by rotation, suitable for small and medium-scale production.

Enclosed fermentation tank:

Fully enclosed design, reducing odor and pollution, suitable for cities or densely populated areas.

Continuous fermentation tank:

Materials are continuously in and out, achieving 24-hour uninterrupted production.

 

Certifications

Our project

Applicable scope:
Suitable for high concentration organic wastewater, such as alcohol, molasses, citric acid and other wastewater;
Medium concentration wastewater, such as wastewater from beer, slaughtering, soft drinks, etc
Low concentration wastewater, such as domestic wastewater
 

COMPANY PROFILE    
Shandong Wanze Shengshi Environmental Protection Technology Co., Ltd. is located in the beautiful kite capital of Weifang. It is an environmental protection technology company specializing in environmental engineering and equipment research and development, production, sales, installation, debugging, after-sales service, and providing customers with overall sewage treatment solutions. With a market-oriented approach and high-tech research and development as the leader, the company has successively launched multiple industry-leading technologies in China. Greatly improving the service life of the equipment, reducing operating costs, and expanding the application of the equipment in difficult engineering fields. Our company's products have been widely applied in industries such as sewage treatment plants, hospital wastewater, aquaculture wastewater, industrial circulating cooling water, reclaimed water reuse, harmless treatment of chemical wastewater, food processing, etc., covering anaerobic fermentation biogas engineering for livestock manure, resource treatment engineering for kitchen waste, sewage treatment engineering, biogas desulfurization and purification engineering, organic fertilizer engineering, odor gas treatment engineering, etc. Due to its reasonable design, stable and reliable operation, high degree of automation, and good after-sales service, the product has won widespread praise from users in various industries.

 

 

Packaging & Shipping

 

 

FAQ

1.Q: Where is your company? How can I visit there?

A:The company is located in Zhongcheng International, Kuiwen District, Weifang City, Shandong Province, China. It is about an hour's drive from Qingdao Airport and Weifang Railway Station. If you need it, we can come and pick you up. Welcome to visit our company.
 

2.Q:Do you have minimum order quantity request?  
A:No minimum order, but it can get a discount if you order a large quantity.

3.Q:Do you have certificates?
  A:Yes,we have ISO,SGS certificate.

4.Q:Can you meet my special requirements for the product?
A:Yes,we have a professional design team.We can provide drawings according to your requirements.

5.Q:How to buy your idea products?
  A:You can provide us your water or waste sources,water or waste quality,flow rate and ground area (connect us for more details) .

6.Q:How to pay?
  A:T/T and L/C are acceptable and T/T will be more appreciated 30% deposit before producing,70% balance before loading by T/T.

7.Q:What is the delivery time ?
A: It depends on order quantities .Generally speaking ,the delivery time will be within 2 to 4 weeks.

8.Q:How to pack the products?
  A:We use standard package .If you have special package requirements ,we will pack as required ,but the fees will be paid by customers.

9.Q:How do you manufacture your equipment?
  A:Our machining technology includes laser 1 plasma cutting ,automatic welding, CNC cutting and bending.

10.Q:How to install after the equipment arriving destination?
   A:We will provide detailed illustrations to you. If it is necessary, we will send technicians to help you. However, the visa fee ,air tickets ,accommodation, wages will be paid by buyers.