Product Description
Bottled water production line equipment details
Product overview
This bottled water production line equipment is designed for efficient and automated production, and is suitable for the filling of various liquids such as pure water, mineral water, and gas-containing beverages. The equipment covers the whole process of water treatment, blowing, filling, capping, packaging, etc., supporting the output range of 2000-36,000 bottles/hour (500ml) to meet the production needs of small and medium-sized enterprises.
Core technology and configuration
1 Automatic three-in-one filling system
Flushing - filling - capping integration: The equipment integrates flushing, filling and capping functions, adopts the bottleneck transmission technology to avoid secondary pollution of the bottle mouth, and the bottle change type only needs to replace the guide plate or the dial wheel, without adjusting the equipment height 41512.
High precision filling valve: micro-pressure filling technology ensures accurate liquid level and low liquid loss rate; The filling speed can reach more than 6000 bottles/hour, supporting the non-freezing mixing process of gas-containing beverages 215.
Magnetic constant torque cap: The cap head adopts magnetic adjustment to avoid damage to the cap and ensure tightness 215.
2 Intelligent control system
PLC+ touch screen operation: Equipped with Japan Mitsubishi/Omron PLC and Wiren touch screen, real-time monitoring equipment status, support man-machine dialogue, fault self-test and intelligent solution push 715.
Automatic protection: missing cover detection, card stop, overload protection and other functions to ensure equipment and operation safety.
3 Modular water treatment system
RO reverse osmosis/ultrafiltration technology: According to the water quality configuration of quartz sand filtration, activated carbon adsorption, sodium ion exchange and other modules, to meet the production standard of pure water or mineral water 812.
Ozone/ultraviolet sterilization: to ensure the safety of water quality, in line with national health standards.
Equipment composition
Water treatment system: Through multi-channel filtration, reverse osmosis and other advanced processes, remove impurities, microorganisms, heavy metals and other harmful substances in the water, ensure that the production water meets the national drinking water standards, and provide source protection for high-quality bottled water.
Blow molding machine: The use of advanced blow molding technology, plastic particles can be quickly converted into high-quality bottles, and through accurate mold design, the production of beautiful appearance, accurate size of the bottle.
Filling machine: gravity filling or equal pressure filling technology, filling speed, high precision, and with automatic bottle, bottle function, to achieve the full automation of the filling process.
Capping machine: equipped with high-precision capping device, it can quickly and accurately screw the bottle cap to the mouth of the bottle to ensure that the bottle cap is tightly sealed to prevent water leakage and air leakage.
Labeling machine: can realize the whole week labeling, positioning labeling and other labeling methods, labeling speed, high precision, label firmly, smooth, improve the appearance of the product image.
Packaging machine: The use of advanced packaging technology, can achieve automatic packaging, sealing, packaging and other functions, improve packaging efficiency, reduce labor costs.
Product Parameters
Equipment function and technical parameters
module
|
functional description |
| Blowing system |
Fully automatic four/six blow molding machine, support a variety of bottle type customization, heating temperature can be adjusted in four stages, stable molding |
| bottle unscrambler |
PLC control bottle pushing mechanism, adapt to different bottle height, synchronous belt conveying to avoid bottle pouring, bottle squeezing |
| Empty bottle air delivery system |
Card neck suspension conveying, modular design for a variety of bottle types, adjustable wind pressure |
| Labeling and packaging |
Label machine, film charter machine, packing machine linkage, support heat shrink film/carton packaging, automatic removal of defective products |
| Lamp detection and inkjet coding |
Transparent bottle quality detection, laser coding without pollution, clear marking |
| water treatment |
reverse osmosis system |
| water sterilization |
Ozone and ultraviolet |
| Capacity range |
2000-36,000 bottles/hour (in 500ml), support custom models such as CGF series (CGF14-12-5 to CGF40-40-12) |
| Suitable bottle type |
Suitable for round/square PET bottle, bottle diameter φ50-90mm, bottle height 150-310mm |
| power demand |
3-7.5kW (depending on the model), compressed air pressure 0.3-0.7MPa |
| Material standard |
Food grade stainless steel (SUS304), no process dead Angle, easy to clean |
Core advantage
High efficiency and flexibility: the air feed path is directly connected to the bottle wheel, canceling the traditional screw conveyor chain, and the conversion efficiency is increased by 50%.
Energy saving and environmental protection: Dual pump design suitable for high/low viscosity liquid, low power consumption and gas consumption.
Health and safety: The punching medium is sterile water, and the bottle cap cleaning machine can remove transportation pollution.
Strong scalability: Support semi-automatic configuration (such as manual marking) or automatic production line upgrade, meet the initial investment and expansion needs.
Application field
Liquid type: pure water, mineral water, air beverage, pharmaceutical, cosmetics and other non-granular liquid.
Industry standard: in line with GMP specifications, through CE certification, suitable for food, medicine, chemical and other fields.
Packaging & Shipping
Company Profile
Shandong Wanze Shengshi Environmental Protection Technology Co., Ltd. is located in the beautiful kite capital of Weifang. It is an environmental protection technology company specializing in environmental engineering and equipment research and development, production, sales, installation, debugging, after-sales service, and providing customers with overall sewage treatment solutions. With a market-oriented approach and high-tech research and development as the leader, the company has successively launched multiple industry-leading technologies in China. Greatly improving the service life of the equipment, reducing operating costs, and expanding the application of the equipment in difficult engineering fields. Our company's products have been widely applied in industries such as sewage treatment plants, hospital wastewater, aquaculture wastewater, industrial circulating cooling water, reclaimed water reuse, harmless treatment of chemical wastewater, food processing, etc., covering anaerobic fermentation biogas engineering for livestock manure, resource treatment engineering for kitchen waste, sewage treatment engineering, biogas desulfurization and purification engineering, organic fertilizer engineering, odor gas treatment engineering, etc. Due to its reasonable design, stable and reliable operation, high degree of automation, and good after-sales service, the product has won widespread praise from users in various industries.
FAQ
1.Q: Where is your company? How can I visit there?
A:The company is located in Zhongcheng International, Kuiwen District, Weifang City, Shandong Province, China. It is about an hour's drive from Qingdao Airport and Weifang Railway Station. If you need it, we can come and pick you up. Welcome to visit our company.
2.Q:Do you have minimum order quantity request?
A:No minimum order, but it can get a discount if you order a large quantity.
3.Q:Do you have certificates?
A:Yes,we have ISO,SGS certificate.
4.Q:Can you meet my special requirements for the product?
A:Yes,we have a professional design team.We can provide drawings according to your requirements.
5.Q:How to buy your idea products?
A:You can provide us your water or waste sources,water or waste quality,flow rate and ground area (connect us for more details) .
6.Q:How to pay?
A:T/T and L/C are acceptable and T/T will be more appreciated 30% deposit before producing,70% balance before loading by T/T.
7.Q:What is the delivery time ?
A: It depends on order quantities .Generally speaking ,the delivery time will be within 2 to 4 weeks.
8.Q:How to pack the products?
A:We use standard package .If you have special package requirements ,we will pack as required ,but the fees will be paid by customers.
9.Q:How do you manufacture your equipment?
A:Our machining technology includes laser 1 plasma cutting ,automatic welding, CNC cutting and bending.
10.Q:How to install after the equipment arriving destination?
A:We will provide detailed illustrations to you. If it is necessary, we will send technicians to help you. However, the visa fee ,air tickets ,accommodation, wages will be paid by buyers.
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