Product Description
Electrocatalytic oxidation is an advanced oxidation technology based on electrochemical principles. It has a wide range of applications in environmental pollution control, energy conversion and other fields. The following is a detailed introduction:
Basic principle: Electrocatalytic oxidation is a catalytic reaction process in which reactant molecules or ions undergo electron transfer on the electrode surface. Under the action of the electric field, organic matter is directly degraded through the anode reaction, or through the anode reaction to produce highly oxidizing intermediates (such as hydroxyl radicals⋅OH, ozone, etc.) to indirectly degrade organic matter. Taking hydroxyl radicals as an example, it has an extremely high oxidation potential (about 2.8V) and can non-selectively mineralize and degrade most organic pollutants into harmless substances such as carbon dioxide and water.
Key components
Electrode materials: It is the core component of electrocatalytic oxidation and directly affects the efficiency and selectivity of the reaction. Common anode materials include lead dioxide (PbO2), boron-doped diamond (BDD), ruthenium dioxide (RuO2), etc. For example, boron-doped diamond electrodes have a wide electrochemical window, low background current, high chemical stability and catalytic activity, and are suitable for the degradation of a variety of organic pollutants; lead dioxide electrodes are relatively low in cost and have certain applications in the treatment of some organic wastewater containing phenols, dyes, etc.
Electrolyte: It plays the role of conducting current in the electrocatalytic oxidation system and affects the reaction process on the electrode surface. Commonly used electrolytes include sodium sulfate (Na2SO4), sodium chloride (NaCl), etc. For example, in an electrolyte solution containing sodium chloride, chloride ions can be oxidized on the anode surface to generate chlorine gas, which is further hydrolyzed to generate hypochlorite. Hypochlorite has strong oxidizing properties and can participate in the oxidation and degradation reaction of organic matter.
Features
High efficiency: It can quickly degrade organic pollutants, has a fast reaction rate and high treatment efficiency, and can make the organic matter in the wastewater meet the discharge standard in a relatively short time.
Flexibility: It can adapt to the treatment needs of different types of organic wastewater by adjusting parameters such as electrode materials, electrolyte types and concentrations, current density, and reaction time.
Environmentally friendly: The electrocatalytic oxidation process generally does not introduce additional chemical reagents, avoiding secondary pollution, and electricity as a clean energy source meets the requirements of sustainable development.
Easy to automate and control: The reaction process can be automated by controlling electrical parameters, which is convenient for industrial application and management.
Application areas
Wastewater treatment: It is widely used in industrial wastewater and domestic sewage treatment, such as pharmaceutical wastewater, printing and dyeing wastewater, electroplating wastewater, etc. It can effectively remove refractory organic matter in wastewater, reduce chemical oxygen demand (COD) and biochemical oxygen demand (BOD), and improve the biodegradability of wastewater.
Drinking water purification: Remove trace organic pollutants, disinfection by-product precursors, etc. in drinking water to ensure drinking water safety.
Energy field: In fuel cells, electrocatalytic oxidation reactions (such as methanol oxidation, ethanol oxidation, etc.) can convert the chemical energy of fuel into electrical energy and improve energy utilization efficiency.
Detailed Photos
1. Core hardware equipment |
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Specifications/Models |
Usage |
1.Electrochemical reaction system |
- Electrolytic cell (glass/PTFE) |
Accommodate the reaction system and provide a place for electrochemical reaction; |
- Three-electrode system (working electrode, counter electrode, reference electrode) |
A three-electrode system was used to precisely control the potential. |
2.DC/Pulse Power Supply |
- Voltage range: 0~10V, current range: 0~2A |
Provide stable electrical energy to drive oxidation reactions; |
- With constant voltage/constant current mode |
Pulsed power optimizes reaction efficiency. |
3.Electrochemical workstation |
- Brand recommendations: Gamry, CHI, BioLogic |
Real-time monitoring of electrochemical parameters such as current-voltage curve and impedance spectrum. |
- Support CV, LSV, EIS and other test functions |
4.Temperature control system |
- Constant temperature water bath (±0.5ºC accuracy) |
Control the reaction temperature and study the effect of temperature on catalytic performance. |
- Heating/Cooling Circulators |
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2. Electrode Materials |
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type |
Optional Materials |
Features and applicable scenarios |
1.Working electrode |
- Precious metals: platinum sheet, iridium wire |
High catalytic activity and strong stability; |
- Metal oxides: Ti/SnO, Ti/PbO |
BDD electrodes are suitable for strong oxidative environments (such as hydroxyl radical generation). |
- Carbon-based materials: glassy carbon electrodes, graphene-coated electrodes |
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- Boron-doped diamond (BDD) electrodes |
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2.Counter electrode (cathode) |
- Platinum wire/Platinum mesh |
Provide an electron conduction path and avoid side reactions with the reactants. |
- Graphite rods |
3.Reference electrode |
- Ag/AgCl (saturated KCl) |
Provides a potential reference to ensure precise control of the working electrode potential. |
- Hg/HgO (alkaline system) |
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3. Electrolytes and Reagents |
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Recommended reagents |
Effects and precautions |
1.Supporting electrolyte |
- Sodium sulfate (NaSO) |
Improve the conductivity of the solution, the concentration is usually 0.1~1.0 M. |
- Potassium nitrate (KNO) |
2.pH Adjusters |
- Phosphate buffered saline (PBS) |
Maintaining the pH stability of the reaction system affects the oxidation pathway and free radical generation. |
Sulfuric acid/sodium hydroxide |
3.Target contaminant/substrate |
- Dyes (methylene blue, rhodamine B) |
Choose according to research needs, and the initial concentration and detection method must be clarified. |
- Organic acids, phenolic compounds |
4.Oxidation enhancers |
- Persulfate (PDS/PMS) |
It works synergistically with electrocatalysis to enhance the generation of free radicals (SO·, ·OH). |
- Ozone (O) |
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4. Auxiliary equipment and tools |
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equipment |
Functional Description |
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1.Magnetic stirrer |
Keep the electrolyte evenly mixed to avoid concentration gradients. |
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2.Gas supply system |
Introduce oxygen/nitrogen (such as aerobic oxidation or inert atmosphere protection). |
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3.Online monitoring probe |
- pH meter |
Monitor the changes in reaction conditions in real time. |
- Dissolved oxygen (DO) sensor |
- Temperature probe |
4.Membrane separation components |
Proton exchange membrane (Nafion) or ceramic membrane for separation of anode/cathode compartments or product recovery. |
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5. Testing and analysis instruments |
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instrument |
Detection target |
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1.UV-Vis Spectrophotometer |
Quantitative analysis of pollutant concentrations (e.g. dye degradation rate). |
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2.High Performance Liquid Chromatography (HPLC) |
Identification of degradation intermediates of organic pollutants. |
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3.Gas chromatography-mass spectrometry (GC-MS) |
Analyze the degradation pathways of volatile organic compounds. |
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4.Electron Microscopy (SEM/TEM) |
Observe the electrode surface morphology and catalyst dispersion state. |
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6. Safety and Protection |
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Require |
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1.Protective equipment |
Acid and alkali resistant gloves, goggles, and lab coats. |
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2.Ventilation System |
Chemical fume hood (for handling corrosive gases or volatile organic compounds). |
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3.Wastewater treatment |
Use special containers to collect waste liquid containing heavy metals/organics and dispose of it in accordance with environmental protection regulations. |
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COMPANY PROFILE
Shandong Wanze Shengshi Environmental Protection Technology Co., Ltd. is located in the beautiful kite capital of Weifang. It is an environmental protection technology company specializing in environmental engineering and equipment research and development, production, sales, installation, debugging, after-sales service, and providing customers with overall sewage treatment solutions. With a market-oriented approach and high-tech research and development as the leader, the company has successively launched multiple industry-leading technologies in China. Greatly improving the service life of the equipment, reducing operating costs, and expanding the application of the equipment in difficult engineering fields. Our company's products have been widely applied in industries such as sewage treatment plants, hospital wastewater, aquaculture wastewater, industrial circulating cooling water, reclaimed water reuse, harmless treatment of chemical wastewater, food processing, etc., covering anaerobic fermentation biogas engineering for livestock manure, resource treatment engineering for kitchen waste, sewage treatment engineering, biogas desulfurization and purification engineering, organic fertilizer engineering, odor gas treatment engineering, etc. Due to its reasonable design, stable and reliable operation, high degree of automation, and good after-sales service, the product has won widespread praise from users in various industries.

Certifications

FAQ
1.Q: Where is your company? How can I visit there?
A:The company is located in Zhongcheng International, Kuiwen District, Weifang City, Shandong Province, China. It is about an hour's drive from Qingdao Airport and Weifang Railway Station. If you need it, we can come and pick you up. Welcome to visit our company.
2.Q:Do you have minimum order quantity request?
A:No minimum order, but it can get a discount if you order a large quantity.
3.Q:Do you have certificates?
A:Yes,we have ISO,SGS certificate.
4.Q:Can you meet my special requirements for the product?
A:Yes,we have a professional design team.We can provide drawings according to your requirements.
5.Q:How to buy your idea products?
A:You can provide us your water or waste sources,water or waste quality,flow rate and ground area (connect us for more details) .
6.Q:How to pay?
A:T/T and L/C are acceptable and T/T will be more appreciated 30% deposit before producing,70% balance before loading by T/T.
7.Q:How to pack the products?
A:We use standard package .If you have special package requirements ,we will pack as required ,but the fees will be paid by customers.
8.Q:How do you manufacture your equipment?
A:Our machining technology includes laser 1 plasma cutting ,automatic welding, CNC cutting and bending.